This illustration distinctly shows the importance of using a fume extraction system, even when soldering only once in a while or for just a few hours a day. The captured particles are primarily condensed residues from flux. Without a filter system these particles ill be partly inhaled the operator with the remainder spread over the work object and workplace. In contrast, a proper filter system will eliminate not only the particles, but will also catch and eliminate dangerous gases created in the soldering process.
Yiworld™系列環(huán)保煙霧過濾凈化系統(tǒng)專門針對焊錫浸錫沾錫、波峰焊回流爐、激光加工、實(shí)驗室等各種煙霧、粉塵、微粒、氣味的過濾凈化。本機(jī)特點(diǎn)有吸力大、耗電低、過濾效率高、操作簡單、移動靈活等特點(diǎn)，產(chǎn)品已被國內(nèi)外眾多企業(yè)所采用。
產(chǎn)品特點(diǎn)：
●箱式設(shè)計，體積小巧，移動靈活，安裝簡便，占用空間小
●進(jìn)口無刷馬達(dá)，質(zhì)量穩(wěn)，壽命長，吸力更強(qiáng)勁，風(fēng)量大小可調(diào)
●三重過濾設(shè)計，過濾效率更高，單獨(dú)更換過濾芯，使用成本更低
●多工位設(shè)計，吸煙臂360°自由定型
●方便配合各種生產(chǎn)線、流水線作業(yè)
●*設(shè)計，無噪音污染
適用場合：
◎烙鐵焊錫、錫爐沾錫
◎波峰焊、回流爐
◎激光焊接、雕刻、打標(biāo)、切割
◎打磨、拋光、印刷
◎化學(xué)實(shí)驗室
※咨詢：（謝生）※
煙塵過濾（凈化）原理:
謝生
用風(fēng)機(jī)將煙霧抽入機(jī)箱，通過內(nèi)置的濾芯進(jìn)行過濾，主要能夠起到過濾粉塵
、異味、有毒氣體和殺滅部分細(xì)菌的作用。濾網(wǎng)又分：集塵濾芯、玻纖濾芯、
HEPA濾芯、活性炭濾芯等。其中zui關(guān)鍵就是活性炭濾芯，它能起到分解有毒氣體
和殺菌作用，特別是抑制二次污染。產(chǎn)品的特點(diǎn)是風(fēng)機(jī)功能以及濾芯的質(zhì)量決定
凈化效果，機(jī)器的放置以及室內(nèi)布局影響凈化是否*，室內(nèi)凈化效果是否均衡
。濾芯需定期更換。
煙霧組成成分及危害:
通常在焊接煙霧中有95％是焊料及助焊劑在高溫下?lián)]發(fā)出的微粒，這些微粒
飄浮在空氣中在一定的光線照射下人眼可以觀察到，即我們能夠看到的煙霧。而
另外有5％是以氣體方式散發(fā)在空氣中，我們的肉眼是看不到的，而這些氣體中
含有大量的一氧化碳、二氧化碳、甲醇、乙醇、甲烷、甲醛等有害性成分。
操作者長時間在以上環(huán)境下工作，吸入過量有毒物質(zhì)，將會引起頭痛、惡心、哮
喘、慢性支氣管炎等癥狀，嚴(yán)重影響身體健康，同時也影響正常生產(chǎn)。
Hazardous smoke and fumes, harmful to your health if inhaled, are
present in many workplace environments. Operations using lead-free
solder, lasers, solvents, and glues are especially at risk.
Overexposure can lead to serious – and possibly long term – medical
problems.Health difficulties such as nosebleed, eye irritation, and
sore throat are occurring with increasing frequency in the workplace,
as are incidences of dermatitis, occupational asthma, and, in some
cases, permanent lung damage.
購買煙霧凈化器與安裝大型管道優(yōu)劣比較：
億沃電子--專注環(huán)保，關(guān)注健康.
+86（0）
：world20819223 61016 ：
更多億沃Yiworld產(chǎn)品：
OCCUPATIONAL ASTHMA
“Occupational Asthma is a disease characterized by variable air flow
limitation and/or airway hyper-responsiveness due to causes and
conditions attributable to a particular occupational environment and
not to stimuli encountered outside the workplace.” （Bernstein et al
1993）
Fumes and gases in industrial areas are often dangerous to the people
working in those areas. Some of these substances are readily visible
or have a distinct odor; others are invisible and odorless. Many are
toxic and can lead to allergic reactions, sometimes progressing to occupational asthma.
Occupational asthma is a major issue in electronics manufacturing
because when a worker develops occupational asthma, they must be
removed from the working area, sometimes permanently. In some
countries, cases of occupational asthma due to flux fumes and/or
isocyanates have already lead to legal claims against employers.
Occupational asthma is often indicated by symptoms common to hay
fever – an itchy, blocked, or runny nose, often accompanied by
sneezing and glazed, itchy, or watering eyes.
LEAD-FREE SOLDER
The transition to lead-free soldering has reduced strain on the
environment, but for the operator, the hand soldering process has
become more dangerous. The lead in the solder is gone, but to get the
solder wire to flow properly, substantially more flux must be used.
The temperature needed to create a good solder joint using lead-free
solder is also higher, causing a stronger reaction within the flux and
creating more solder smoke with a greater number of particles. Lead-
free soldering produces up to 250 % more particles between 0.5 and 1.0
microns in diameter, the size that is the most dangerous to inhale. In
addition to particles, solder smoke can contain isocyanates,
aldehydes, and other unhealthy substances.
Lead-free soldering causes up to 250 % more particles in the breathing
zone … roughly 20 million particles between 0.3 and 1.0 microns in
diameter per cubic foot, or about 700 million particles per cubic
meter.
How particles of different size get caught in different parts of the
human respiratory system:
數(shù)字告訴你
買煙霧凈化機(jī)的理由
15支煙
意大利喬瓦尼醫(yī)學(xué)院證實(shí)：在米蘭生活一天,吸進(jìn)的污染空氣等于吸15支煙。世
界時尚之都尚且如此污染,其他城市可想而知。
2倍
美國*和加拿大衛(wèi)生署證實(shí)：人類68％的疾病是由空氣污染引起的。故空氣
污染導(dǎo)致的醫(yī)療開支比其他疾病加起來還多2倍。
5倍
世界衛(wèi)生組織（WHO）證實(shí)：室內(nèi)空氣污染造成的疾病,超過室外5倍。 （人有
70％-90％的時間是在室內(nèi)）
11倍
人平均每天呼吸13立方米空氣,每立方米1.29公斤重。等于每天“喝”17公斤空
氣,比喝水多11倍——寧肯不喝純凈水,也要呼吸純凈氣!
20倍
裝有凈化機(jī)的室內(nèi)或車內(nèi),至少比城市空氣清潔20倍,在某些污染嚴(yán)重處,甚至超
過100倍——寧肯不買好房子,也要買凈化機(jī)!
30年
生命科學(xué)家判斷：如果沒有空氣污染,*人均壽命可以延長30年。所以,寧肯
節(jié)食省衣,也要用上凈化機(jī)!
買億沃Yiworld煙霧凈化機(jī)的理由
3用
*“一機(jī)3用”的空氣凈化機(jī)。 將除塵、滅菌、除醛、功能集于一身。人
類*次有機(jī)會輕松地消除煙塵污染。
0.3微米
HEPA除塵器能過濾0.3微米的顆粒物,比人體zui小細(xì)胞還小數(shù)十倍,避免空氣中的
微粒尤其是鉛、鎘等重金屬穿透細(xì)胞進(jìn)入血液。
99.9％
6厘米厚活性炭（同類煙霧凈化器中活性炭含量zui多）能瞬間吸附有害氣體
，吸附率率高達(dá)99.9％,防止感冒、咳嗽、呼吸道感染、肺炎等疾病及“空調(diào)病
”。
83％活性碳能過濾裝修、家具釋放的甲醛。開機(jī)2個小時就能過濾掉房間里83％
的甲醛,防止白血病、肝癌等致命疾病,并能消除異味。
Health prob
焊錫吸煙儀焊接煙霧過濾器
lems that are related to particles and gases in the electronics
industry:
Nosebleeds
- Early indication, very common in the electronics industry.
Respiratory problems
- Worsening of existing asthmatic conditions
- Occupational Asthma
- Irritation of the eyes and upper respiratory tract
Early symptoms are:
* Watery eyes
* Runny or blocked nose
* Sore throat
* Coughing
* Wheezing or breathing difficulties
AIRBORNE PARTICLE DEMONSTRATION
90 MINUTES OF LEAD-FREE SOLDERING
The following shows exactly what an operator could possibly breathe in
during 90 minutes of lead-free soldering.
Standard lead-free 3% type ROL1 no-clean flux solder wire was melted
continuously with a standard iron. The suction nozzle of a high
efficiency fume extraction system was positioned near the tip of the
iron. Just 90 minutes later, a nozzle-mounted net had captured a
substantial amount of particulates.BEFORE AFTER 90 MINUTES OF
LEAD-FREE SOLDERING
焊錫吸煙儀箱式焊接煙霧過濾器
管道錫爐空氣凈化機(jī)
激光廢氣處理裝置
烙鐵煙塵吸附機(jī)器
工廠焊臺抽煙設(shè)備
波峰焊煙霧處理
回流爐煙霧凈化煙霧過濾機(jī)煙霧循環(huán)凈化設(shè)備循環(huán)煙霧過濾器機(jī)器
Back to top
PARTICLES
Respirable particles – Many particulate LGACs are very small
（generally less than 1 micron in diameter）, so they can be easily
inhaled.
Toxic particles – Some particulate LGACs may cause allergic,
carcinogenic or toxic effects, such as the chrome and nickel
particles produced when working with lasers on stainless steel.
Back to top
GASES
Volatile Organic Compounds （VOCs） are often produced when working with
lasers on plastics.
Many VOCs already have Workplace Exposure Limits in place according to
COSHH （control of substances hazardous to health）.
Back to top
Workers exposed to organic solvents for an extended time period incur
increased risk of the following health issues:
Chronic damage to the nervous system, which can result in
concentration and memory impairment, personality changes, and
permanent tiredness.
Reduced sensitivity to touch
Restless arm/leg syndrome
Skin dryness and irritation; non-allergic eczema
SOLVENT OVERVIEW, TYPES, AND FAQs
Overview
Few workers understand the risks of exposure to solvents, yet many are
exposed to them on a daily basis. Everyone working in an industrial
environment comes into contact with chemicals that contain solvents.
How dangerous the chemicals containing the solvents are depends on the
properties of the substances and the precautions taken when handling
them.
Organic solvents are absorbed primarily through the mucous membranes
（total area: 80-200 m²）, but some can also be absorbed through the
skin （total area approximay 2 m²） or digestive system （total area
approximay 10 m²）.
There is a noticeable trend of people becoming more sensitive to
allergic materials, such as airborne particles and solvents, in
industrialized societies. This indicates a need for improved
extraction equipment and precautions.
Types
Isocyanates Isocyanates is the name of a large family of substances
such as TDI （toluene-2,4-diisocyanate）, MDI （diphenyl-methane
diisocyanate）, and HDI （hexa-methylene diisocyanate） used extensively
in industrial workplaces. There are a large number of different
isocyanates with different characteristics, but common to all of them
is that they cause health problems, especially when inhaled. One of
the largest areas of use for isocyanates is in the manufacture of
polyurethane plastics （PUR）. PUR appears as a soft compact foam and is
found in coatings and other chemical products. Approximay 5 % of
all plastics used are currently PUR and its usage is increasing.
However, during the polymerizing and heating of PUR, a number of
isocyanate combinations are formed. When heating phenyl formaldehyde
resin, methyl isocyanates are formed.
Isocyanates can easily be absorbed through the skin and through the
mucous membranes. In contact with water they form amines that will
stay in the blood for a long time. Isocyanates are also found in
polyurethane materials （coatings）, glues, and varnishes.
Isocyanates cause health hazards – especially when inhaled in the
form of gas, steam, dust, or aerosol droplets. Inhalation can cause
irritation in eyes, mucous membranes, and respiratory system with
symptoms resembling asthma or bronchitis and decreased lung function.
The risk of hypersensitivity is high.
Isocyanates can also cause skin irritation. Repeated contact can cause
eczema, and in some cases, skin allergy. Isocyanates have a very low
limit value … so low that you may be exposed to dangerous
concentrations without noticing, as isocyanates are invisible and
odorless at low levels. An allergic person can develop problems even
when exposed to concentrations below the hygienic limit value.
Recently, new health hazards have been discovered with certain PUR
coatings and some PUR glues used in the manufacture and repair of
printed circuit boards. The same risks occur when working with coated
optical cables that contain small amounts of PUR and coated wire. When
these materials are heated, isocyanates are formed in such high
concentrates that it can cause asthma. It is believed that the thermal
segregation starts at 150-200°C. There are also strong reasons to
suspect that isocyanates can be formed when heating resin products
like fluxing materials.
Alcohols Inhalation or skin contact with alcohols such as methanol,
ethanol, or isopropanol can cause dizziness, headache, disturbed
vision, or fainting. Absorption over a longer period can permanently
damage the eyesight of the victim.
Aldehydes Aldehyde solvents such as formaldehyde and acetaldehyde are
transformed when heat is applied to them, resulting in fumes that have
an irritating effect on the eyes and respiratory organs. Inhalation
can induce headache, dizziness, and fainting in severe cases.
Esters （acetates） Esters such as ethyl acetate and dioctyl phthalate
are often used as solvents and dissolvents in the manufacture of
paints, plastics, and synthetic fibers. Like most solvents, they cause
irritation of the respiratory passages, but long term exposure causes
kidney and liver damage.
There are many other solvents in common use, including ketones,
mercaptans, organic acids, and ethers, all of which have an effect on
the human body, primarily on the respiratory system. Skin contact
（splashes） resulting in eczema is a secondary, but fairly common
occurrence.
FAQs
Why are solvents dangerous?
Can the body break down solvents?
Are all solvents equally dangerous?
What parts of the body do solvents harm?
Is the damage done by solvents permanent?
Q:Why are solvents dangerous?
A: Solvents dissolve fat. The easier they dissolve fat, the easier
they are absorbed by the body and the greater their capacity for doing
damage. The ability to dissolve fat is partly the reason why solvents
are used, and is one of the main reasons why they are so dangerous if
they get into your body.
The cells of the brain contain a high degree of fat. Since the brain
works like a sponge in absorbing solvents, this puts the nervous
system at great risk.
Q:Can the body break down solvents?
A:Yes, the liver can break down many of the solvents. But
unfortunay, the chemicals formed when these substances are broken
down can be even more dangerous than the original solvents.
It can take a long time for your body to break down solvents – so
long, in fact, that the body cannot get rid of everything during the
night or even over the weekend. This is very serious because it means
that solvents can accumulate in your body, sometimes causing
irreversible damage.
Q:Are all solvents equally dangerous?
A: No, some are safer than others. Also, the body absorbs some more
slowly than others. If you have a choice of solvents, use one that
causes as little harm as possible and is absorbed very slowly.
Q:What parts of the body do solvents harm?
A:That depends on the solvent in question. The brain, bone marrow,
liver, and kidneys are susceptible to damage, but the most common
effect is damage to the nervous system. Just as with alcohol （which is
a solvent） as the body absorbs more and more of a solvent, reactions
become slower and judgment is impaired. In many jobs, those events can
open the victim to other, even more extreme dangers.
Q: Is the damage done by solvents permanent?
A: Unfortunay, in many cases the damage is irreversible. It has
been proven that occupational symptoms appear slowly over a long
period. By the time a condition is diagnosed, lasting damage may have
been caused to the nervous system, respiratory system, eyes, brain,
liver, and kidneys.
GLUES
The main health risks of long-term exposure to glues are:
- Skin irritation
- Skin drying
- Allergic contact eczema
- Asthmatic problems from inhalation of glue dusts and solvents
The level of health risk varies depending on the type of glue being
used, with non-hardening glues （“hot glues” that gain strength by
cooling） being least dangerous. Glues that strengthen by drying are
somewhat more harmful, with water?based glues being less dangerous
than solvent?based types. Glues that pose the highest risk of health
concerns are “hardening” glues that cure independent of surrounding
conditions.
HARDENING GLUES – HEALTH CONCERNS
Polyurethane glues – Polyurethane glues contain isocyanates that are
released during application. Isocyanates can cause:
Asthma
Hyper-sensitivity to isocyanates
Breathing problems when exposed to other fumes （perfumes, motor
vehicle exhaust, tobacco smoke, etc.）
Irritation of skin and eyes
Reduced lung capacity
Acrylate glues – Acrylate glues contain high concentrations of
acrylate, methacrylate or cyanoacrylate esters that can cause contact
allergies.
Epoxy glues – Epoxies can cause:
Skin irritation
Allergic contact eczema
Silicone glues – Residue products of silicone glues include oximes,
alcohols （alcoxy “methanol”, methoxy）, and acetone. These volatile
by-products can cause
